You should be using a service manual to obtain the correct values for the motorcycle you are working on. How to get Professional Tuning Results 2004 Harley Touring Service Repair Manual & Electrical Diagnostics Manual For: 2004 H-D FLT Police Model, 2004 H-D FLHTCSE, FLHRS/I Road King Custom (2004), FLHTCUI Ultra Classic Electra Glide (2004), FLHTC/I Electra Glide Classic (2004), FLHT/I Electra Glide Standard (2004), FLTRI Road Glide (2004), FLHRCI Road King Classic (2004), FLHR/I Road King (2004). Regency Suspension Bridge- Mills County, TX, Reset Service Mileage Indicator 2022 Harley Davidson Touring Motorcycle, San Diego Road Trip- Return To Fort Worth Texas, Fort Worth TX To San Diego CA- Days 2 And 3. in. >>3/8" = 35-45 lb-ft. >>5/16" = 19-25 lb-ft. >>1/4" = 7-12 lb-ft. Find a tabulation of torque specifications for Unified Standard threads of various grades in UT-120 in the Universal Tech section. 0000001552 00000 n New EFI for EVO and TC, Performance Gallery Some say Harley Evo is the best Harley engine, while others say, Read More Harley Evo. Buy Books and Manuals When the question comes up about socket sizes my immediate thought is "are they even working on the same make and year of bike?". Assembly Torque Values, Crank Pin nut EVO Exhaust Testing Unlock more power! By nucseal in forum Harley Trike Conversions Replies: 3 Last . Testing the Innovate Motorsport LM-1 portable air fuel meter [ March 2, 2023 ] Arai extends partnership with Honda motorcycle training courses News [ March 2, 2023 ] Record Number of Riders to Race Yamaha YZ bLU cRU FIM Europe Cup 2023 News [ March 2, 2023 ] Extraordinary hat-trick scored in Australia WorldSBK News The 4-cycle, 45V 2, air-cooled 2 cylinder engine is a twin cams, chain driven with spring loaded tensioners. Transmission Sprocket nut Shovelhead Modifications The engine lubrication system consists of a twin gerotor, dual scavenge, crank mounted and driven, internal oil pump, dry sump oil pump and 10 micron media, filtered between pump and engine with pressure 30-38 psi (207-262 kN/m2) at 2000 rpm and normal operating temperature of 230o F (110o C). The consent submitted will only be used for data processing originating from this website. Clutch: Multi-plate with diaphragm spring in oil bath: Driveline: Chain, 34/46 ratio primary drive: Fuel consumption: Needs torque specs for 2007 Harley-Davidson Dynasuperglide clutch and primary bolts Install primary cover and gasket using the sixteen screws with captive washers tightening in sequence from center to front alternately top then bottom the middle to rear alternatively top to bottom to the rear of the cover to 100-120in-lbs (11.3-13.5 Nm) in . There are to many variables on torque specifications between brands, makes, models, and even years of bikes. 0000001472 00000 n Bikes from this manufacturer are world famous for their look, design, performance, fuel efficiency, and customization. SOURCE: need dry clutch torque specs for a ducati monster s4. Find out how to access AutoZone's Torque Specifications Repair Guide for 300, 300C & Magnum 2006-2008, Charger 2006-2008. So the more torque the engine produces the more torque it applys to the clutch disc so the stronger it can hold. I lubed the sprocket nut up with oil under the head, tightened to 75 ft/lbs, then 160 ft/lbs. Then you have the tools for repeating the same task later and for any other work you want to perform. Feel free to preview a sample to get an idea of what it looks like. You really, really need the instructions on the diaphram spring adjustment. Pinion Gear nut Harley Davidson Tire Pressure Chart: Recommended Tire Pressure For Harley Motorcycles? General Information I am quite adamant in my videos about the use of a service manual if you're going to work on your bike. [PDF] INSTRUCTIONS - Harley-Davidson 9/16" - 114 as long as the 2050 is made for primary,transmission application. 0000032160 00000 n 2008 Harley Davidson Touring Motorcycle Factory Service Manual for: FLHT Electra Glide Standard, FLHR Road King, FLHTC Electra Glide Classic, FLHRC Road King Classic, FLHTCU Ultra Classic Electra Glide, FLHTCU ANV 105th Anniversary Ultra Classic Electra Glide, FLHRC ANV 105th Anniversary Road King Classic, FLTR Road Glide, FLHX Street Glide, 2008 FLT Police Models Service Manual Supplement, 2008 FLHTCUSE 3 Model Service Manual Supplement. For removing the cover, move up down and reveal the clutch cable adjuster. The 2020 Harley-Davidson Tri Glide Ultra and all other motorcycles made 1894-2022. Contact point (2) must have edge of drill touching the edge of fork leg. 3 0 obj You can refer to the answers. Carburetor Troubleshooting A few years ago a local shop put a new motor in my K9. Kinda a tall order, but would anyone know the torque specs for the engine covers of the rushmore roadglides? Therefore, you need to eliminate them all first and keep them aside. The manufacturer has declared that some of the 2016 model Harley Davidson bikes are not fully disengaging. I opted for a machine shim.. they didn't come out with the updated comensator until 07. Use 75/90 wt in the differential on 1963 & newer Harley & Columbia. 9. Spark Plugs According to the companys instructions, Harley Davidson will inform the owners about it. Any help would be appreciated. Twin Cam 25-40 foot pounds. So, back it out with a flathead screwdriver until it is lightly seated. 140 ft-lbs. Manufacturers change sizes quite frequently. Modification, 140 ft-lbs. Later on, pull out the cable, and you will see there are more than a 1/8 or a 1/16 inches which means you are ready to go. Nut Description Nut Size Tightening Torque Where Notes; Engine Sprocket Nut (Crankshaft) 1991-1997 Models: 1-1/8" Nut: 150-165ft-lbs : at Rotor Assy *HD Tech Tip 211 - September 16, 2005 Flywheel Sprocket Shaft Nut Torque Update The flywheel (engine) sprocket shaft nut torque for 2004 & later Sportsters and 2003 & later Buell XB models has been changed. remember to move the torque wrench quick and steady or you will over torque the fastener. TC Exhaust Testing There is a thread going now about manuals. Use a Torx driver and bit to remove the four Torx bolts on the derby cover. (95.25 mm) And because of that, when you are releasing the lever, it is not allowing the clutch plates for full engagement. Estimate Horsepower 90-120 inch pounds trailer <]>> startxref 0 %%EOF 29 0 obj<>stream Then, you need to gently pull up on the clutch cable once again and observe till you felt a point where the clutch fork seems engaging. Clutch hub nut, 180-210 foot pounds The torque spec for the clutch housing bolts (presure plate) is 30-34 Nm (23 ft. 5/16 inch bolts 2007 Harley Davidson Touring Service Repair Manual & Electrical Diagnostics Manual For: (2007) FLHT Electra Glide Standard (2007), FLHR Road King (2007), FLHTC Electra Glide Classic (2007), FLHRS Road King Custom (2007), FLHTCU Ultra Classic Electra Glide (2007), FLHRC Road King Classic (2007), FLTR Road Glide (2007), FLHX Street Glide (2007). M. Performance Recommendations, Cool your exhaust temperature with the Wide Band O2 upgrade So, you are better to go through the user manual for each motorcycle and find the correct torque values. So, you can install and maintain the hardware of your motorbike perfectly. My wife has seemed to have misplaced my manual:|. Therere other torque values for different screws and nuts too. 94660-37B, and a torque wrench, tighten the nut to 50 ft-lbs. 28-35 foot pounds What I stated is a direct addendum from Big Dog. 25-30 foot pounds Engine Displacement Gearcase Cover screws monster ruin your riding. TC at home thanks guys. Learn how to replace it on your bike! Figure 1. Therefore, tighten the jam nut . To avoid over-tightening the clutch adjuster, you should use your fingers and tighten till you feel that the adjusters bottom out. 3/8" - 33 ft. lbs. Evolution Unlimited Thanks again for everyone's help All times are GMT-5. You can refer to the, The following summaries about tru ball goat release will help you make more personal choices about more accurate and faster information. Refer to Photo 2. That did say maxium of 50 degree. 1WARNING 1WARNING 1WARNING 1WARNING Kit Numbers 33044-03A, 33045-03A 1 of 6 STOCK 5 - SPEED SE 6 - SPEED 1st 3.210 3.210 2 nd 2.209 2.209 Intake Manifold Flange capscrew Harley-Davidson CVO Road Glide Specs. Spark Plug %PDF-1.5 After that, tighten the lever or turn it inward for the opposite effect. Harley-Davidson Bronx Specs. Now, release the locknut and adjuster both nuts slightly. The first service manual picture is of the final torque of the compensating sprocket bolt on a 2012 Street Glide with a 103cu engine. Comment * document.getElementById("comment").setAttribute( "id", "a1c44da81cb9bd26bf8bedb7d494554a" );document.getElementById("cb09a5d91a").setAttribute( "id", "comment" ); Save my name, email, and website in this browser for the next time I comment. Rear Axle nut Set the torque wrench to 14-21 foot-pounds of torque and tighten the plug. VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. Clutch hub nut to 70-80 ft./lbs. WEB Links My manual says 50-60 ft-lb on the clutch hub and 80-100 ft-lb for the compensating sprocket nut. TC96 2007 Engines 90-120 inch pounds Re-install the clutch basket into the primary case (with chain and the associated components!). Thus, the motorcycle gets its top speed for which it is known. . EVO 64 HP Stage 1 Clutch on 1963 to 1981 uses 12 ounces of 75/90 wt. lbs. Specifications. You can refer to the answers, The following summaries about unscented goat milk soap will help you make more personal choices about more accurate and faster information. right though as you say! 144 Nm @ 3000 rpm is the torque value for the Harley Fat Boy 114. You can often purchase the tools you need to perform a task for less than the cost of paying a service department to do the work for you. 45-55 foot pounds It will help you know the torque values precisely. 90-120 inch pounds 0000002407 00000 n Brake Line Banjo Fittings Open the derby cover so you can see the primary oil level. It just seems like 75 is pretty weak.. 06. Horsepower Gallery Next, increase the amount of slack in the clutch cable, and if its frozen solid, use some wd-40 on that. Note: The information below should not be used as a reference as this is only a sample of information typicaly found in a service manual. . Number of cylinders 2Type 4-cycle, 45V 2, air-cooledTorque - 86 ft-lbs (108.8 Nm) @ 3500 rpm, chrome duals exhaustBore - 3.75 in. It shows its engine will generate 144 Nm of torque power with 3000RPM engine revolution. It is crucial for the proper maintenance of every Harley motorbike. Milwaukee 8 models will hold 34 ounces dry and 30 to 32 ounces wet of Harley primary chaincase lubricant. Make sure that the tapped hole is clean and dry (chase with a tap if necessary and remember to blow out with air gun). If you are typical shovelhead issues on your Harley, then disassemble the clutch and clean the friction plates with a brake cleaner. Shop Nowhttps://www.jpcycles.com/search/search?N=28012732&Ntt=clutch&Ntk=All&SessionMotorcycleDimensionValueId=?utm_source=youtube&utm_medium=description&utm. CUSTOM The clutch adjustment is an easy and quick task that you can even perform at your place all by yourself. Performance Parts, Don't let the Harley heat Torque specs shown in the shop manual are the critical ones. or 10-12 Nm. Shaft fit in bushing (loose) - 0.0005-0.0020 0.013-0.051End clearance - 0.003-0.013 0.08-0.033Bushing fit in rocker arm (tight) - 0.002-0.004 0.051-0.102Filtration - 10 micron media, filtered between pump and engin. Primary cover= 144-156 in lbs or 16.3-17.6 Nm Clutch cover= 84-108 in lbs or 9.5-12.2 Nm . You might wonder about their paint codes if youre lucky enough, Read More An In-Depth Discussion on Harley Davidson Paint CodesContinue, Your email address will not be published. There you will find explanations on Harley Clutch Adjustment Torque specs too. It depends on the motorcycle model and manufacturing years. 25-40 foot pounds, Fastener Size - Miscellaneous '21 LowRider S, Kinda stock. EVO 95 HP Stage 3 Get XiED(tm)! By the way, if you have original flywheels, I would avoid the use of an air impact device on the compensating sprocket. 7/16" - 54 ft. lbs. I put a little red locktite on. An example of data being processed may be a unique identifier stored in a cookie. The next service manual picture is of the final torque for the compensating sprocket bolt on a 2015 . You can use the following SAE Torque Chart as a guide. 0000008030 00000 n #8 - 14 in. They should be the same for 2001 Dyna. But I read somewhere that mid-ninties Evo's should be about 80 lbs on clutch nut,and 130-150 ft. lbs. TC88 70HP Stage1 15-30 inch pounds It's time to torque the pulley nuts for my belt drive. on the trany. Reduce Engine Ping, High Heat on 2007/08 HD Jul 25, 2013. Therefore, to avoid any further Harley Clutch Adjustment Problems after the task is done, follow all the instructions thoroughly and precisely. Therefore, tighten the jam nut properly and avoid over-doing. tourbox. Thus, the motorcycle gets its top speed for which it is known. vs Twin Cam: What Makes the Difference? Ratman said: . Best Stage 1 Air Cleaner For Harley Davidson: Top 5 Picks! Then we've got the BAKER 9-Plate Street . 32-40 inch pounds Spark plug size. 6. 2.) We and our partners use cookies to Store and/or access information on a device. 10 foot pounds Tappet Guide bolts Price. Discussion in 'Dyna Models' started by JDDennison, Oct 7, 2013. 2006 Harley Davidson Touring Motorcycle Service Manual for: 2006 FLHX Street Glide, 2006 FLHT Electra Glide Standard, 2006 FLHTC Electra Glide Classic, 2006 FLHTCU Electra Glide Ultra Classic, 2006 FLTR Road 2006 Glide, FLTRI Road Glide. Your email address will not be published. fd tH,}A]vq `1MVYvOhg6Egpn+g:@'pQLA.r.,L0 QG iEd2014=nL.-~?w- ]cj)LYb"fY3TOS56. Rear Wheel Sprocket bolts 5. Inspection cover should be about same or a little less. If the chain is too tight or too loose, then adjustment is necessary. He said that before they redesigned the compensator. TorqDrive provides more disks in less space, allowing us to add up to 6 additional frictions disks to the clutch pack over stock. find most of the information you want on one page. 0000011944 00000 n (101.6 mm)Piston displacement - (approx.) Two lines in nut on Compensator and one line in clutch hub nut. Countershaft nut (early 1983 and earlier) is 105-120 ft-lbs torque. No two are exactly alike, and each one has its own story. But I didn't car for that. EVO 74 HP Stage 2 The bike features an agile and lightweight frame with an adjustable suspension, upside down . Following its customization, people often change the exhaust pipe or muffler to get the unique roaring sound from, Read More Tips on Changing Harley Davidson Exhaust Pipe Detailed ExplainedContinue, Ask any motorcycle rider, and they will tell you the importance of maintaining the right tire pressure. JavaScript is disabled. (1450 cc)Compression ratio - 9.0:1Combustion chamber - 5.187 cu. Sometimes, you may even like to customize the bike. I don't think there is a difference in clutch adjustment procedures. Santo_R 4 yr. ago. When they bottom out give them a little tweak and you are good to go. After that, you need to lock the jam nut and pull the clutch a couple of times for setting the ball and ramp. 191. For doing that, you need to secure the adjuster by using a wrench. Primary Clutch Nut, 1963 to 1981: 75-80 ft/lbs (11 kgm) Oil Mix Specs for 1963 to 1995 Harley Davidson & Columbia Par Car without oil injection: Use 1.5 ounces of any good quality two stroke oil to one gallon of gas. This torque value is required to tighten the cylinder screw. 13. Re-adjusting the Jam Nut And Derby Cover: Once you have finished the adjustment task, it is time to re-adjusting the jam nuts and derby cover in their positions. The following summaries about harley davidson torque specifications will help you make more personal choices about more accurate and faster information. EVO Shovelhead #10 - 22 in. 0000016060 00000 n Tuning a CV carb 5/8" - 154, Home 2 0 obj 0. 12-18 foot pounds First, take the transmission cover off, and you will find two small screws, the cover and the O-ring behind it. Then, let it soak, and give it a couple of whacks to free up the adjuster along with the locknut as well. Repair manual verses what everyone says. I guess I should mention it is a 93 Fatboy. According to Clymer, SAE 2 grade bolts, as specified by the Society of Automotive Engineers, should be tightened as follows: A 1/4-inch bolt should be tightened to 6 foot-pounds. Plus, its motorcycles are just as iconic as the company itself. While you are tightening the bolts, make sure you are operating on opposing bolts instead of going in a circle. 30-40 foot pounds I feel confident that it's there to stay. Install Sportster cams lb.) Hello everyone not sure of this is the correct place to ask this question, but I have an 2004 road King fi. Rear Brake Caliper mounting screws 10-13 foot pounds If they find gas presence, your deal will clean the clutch system and will reassemble the clutch master cylinder again. 15-18 foot pounds Next, you can either do a half turn to a full turn, as mentioned in the book. Video-In this completely free video we show you how to completely remove your inner and outer primary drive housings on a Harley-Davidson motorcycle. Using Red thread lock on transmission main shaft prior to installing the clutch hub nut. details explained, Fork Lock Replacement for Harley Davidson | Motor Bike Insider, Tips on Changing Harley Davidson Exhaust Pipe Detailed Explained. Oil Pump manifold screws The first service manual picture is of the final torque of the compensating sprocket bolt on a 2012 Street Glide with a 103cu engine. bottle should specify.Oh and don't forget the clutch nut is a left hand thread. In this book, it states: Clutch hub nut@ 50 lbs. It is supposed to go into the second more comfortably and then shift through into the first without grinding. The nut only moved about 10 degrees past the . 0000010799 00000 n In that service manual are torque specs for specific fasteners. Does that sound right? Use Loctite 271 on threads. Refer to your service manual for locations of serial stamp locations and for complete specifications of your year and model motorcycle. My question is when there is a range , for instance transmission drain plug , 14-21 ft. Lbs , is it best to stay in the middle of that range or stay up towards the top of the range . A forum community dedicated to all Harley-Davidson model owners and enthusiasts. Shop Manual Appendix Thankfully, you can replace the Harley fork lock and ignition switch to regain the, Read More Fork Lock Replacement for Harley Davidson | Motor Bike InsiderContinue, Maybe you are buying a new Harley Davidson motorbike. Refer to your service manual for locations of serial stamp locations and for complete specifications of your year and model motorcycle. Also, as recommended by a guy who builds racing engines. After that, remove the jam nut with a wrench or screwdriver, which kept your clutch adjuster in place securely. Harley clutch engages too soon so, adjust the lock nut of derby cover and free play cable properly. Agreed! Harley motorcycles are made using industry-leading components and parts. Harley-Davidson's Screamin' Eagle motorcycle clutch kits can increase the torque-handling capacity of a bike's clutch. While there I asked them about the torque specs for my compensator nut and clutch.. there official hd service manual for my bike was exactly what my manual says.. 75lb. stream Camshafts Late '83 and later is 80-90 ft-lbs. Learn how to replace it on your bike! As the 115th anniversary celebration. I just wanted to do an experiment to see how tight the factory 150-160 ft/lbs is compared to the new torque procedure. We have briefly discussed Harley Davidson torque specifications for only a few components and models. Now release the clutch plates that caused the dragging. Thanks guys.. will be stopping bye the dealer today to get some other stuff. Clean the drain plug and install the new O-ring. Motor Oil Then return it one-quarter turn. Exhaust Length 2020. This engine is designed to use unleaded fuel. Lastly, adjust the clutch cable to 1/16 to 1/8 inches off the bracket. This page was generated at 06:17 PM. lbs. It will help you to keep your vehicle safe and responsive for exceptional riding experiences on the roads. See Figure 2. Clutch hub nut (left handed threads) 60-80 foot pounds. Fill the primary with oil. Modifying the CV carb I have had my clutch out a couple of times myself and have always torqued the nut to 200, backed . Hello all.. me again.. well im putting my clutch and compensator back together. 144. DIESEL-FUMES. Blake Bleeder Nipples Chapter 8 Electrical System torque specifications (page 8.4) states: Starter jackshaft bolt84 to 108 inch-lbs (9.5 to 12.2 Nm) The starter jack shaft bolt in the 2003 Dyna Parts Catalog (page 30 & 31) is item 6 in the list, it is called:- Part No. Transmission Sprocket locking screw Upper Engine mounting bracket: Apoliggize if this a beaten subject. QO_(44? 0000033698 00000 n Could someone tell me which is correct? <> Rocker arm, rocker cover, derby cover, ect. Chrysler 300 and Dodge Charger 2006-2008 Torque Specifications Repair Guide. June 2, 2018 by Ride It Wrench It 4 Comments. Charging system. This thread is archived. 35-40 foot pounds. Within 7000 miles the nut came loose. Seriously? Whatever the need, you need to work with specific torques for each part. 0000033993 00000 n 0000009625 00000 n 0000031803 00000 n 0000004274 00000 n Then, release the jam nut that you can view on top of the adjuster to keep it in place. Harley-Davidson CVO Tri Glide Specs. People want quik and easy not right. The two questions I am referring to are: what size socket do you use for (bolt, nut, part here), and what are the torque specifications for (bolt, nut, part here). 2001 Harley Davidson Touring H-D Service Manual & 2001 H-D Electrical Diagnostics Manual for Harley Models: FLHTCUI Ultra Classic Electra Glide (2001), FLHTC/I Electra Glide Classic (2001), FLHT Electra Glide Standard (2001), FLTR/I Road Glide (2001), FLHRCI Road King Classic (2001), FLHR/I Road King (2001) and also contains the 2001 H-D FLT Police Model Service Manual Supplement and 2001 H-D FLTRSEI2 Service Manual Supplement. 100 in lbs for the derby cover. Even why wont anyone love to have Harley on their preference list? If you would like to change your settings or withdraw consent at any time, the link to do so is in our privacy policy accessible from our home page.. More frictions = more torque capacity thus unlocking the full power of your engine without the need to add stiffer pressure plate springs or a lock up device. In this version sold from year 2020 , the dry weight is 492.0 kg (1,084.7 pounds) and it is equipped with a V2, four-stroke motor. SOURCE: Need the torque specs on clutch for a 85 FLHTC. Plus, at times, you may want to upgrade the motorcycle. 10 mm. BMW Motorcycles has equipped it with a powerful 895cc engine that delivers 99 horsepower and 67 lb-ft of torque, paired with a six-speed transmission for smooth gear changes. Now put the locknut back on and make sure it fits in the grooves. Id call your service department to double check your numbers. Drain your primary completely. for Derby Cover. Dec 10, 2011. colonelangus said: 100 inch pounds is 8 foot pounds. With over 100 videos uploaded and the vast majority of those relating directly to performing some kind of upgrade, customization, maintenance or repairs on motorcycles two questions surface with some frequency. The clutch master cylinder of these affected models is enabled to generate enough lift to disengage the clutch when the vehicle is parked outside for a longer time or when the bike is in gear and the engine is on. Harley-Davidson CVO Street Glide Specs. Hello all.. me again.. well im putting my clutch and compensator back together. maximum. The compensator sprocket 150-165 foot pounds. I would also encourage other viewers not to answer this question either. Sometimes you can even shift up into second and then down into the first. Things may get scary when you lose the original Harley key as it blocks your access to the motorcycle. (85 cc) bathtubCam system - Twin cams, chain driven with spring loaded tensionersMax. Upper Stud acorn nut 300 Miles: 1000 Miles: 2000 Miles: 5000 Miles or 1 Year: Spring and Fall: Engine Oil: Check: Check: Change: Change: Transmission Oil: Check: Change: Change Required fields are marked *. Carburetor Now you have to follow the instructions given in your service manual to maintain correct tightness. document.getElementById( "ak_js_1" ).setAttribute( "value", ( new Date() ).getTime() ); Harley Evo. Number of cylinders 2 Type 4-cycle, 45V 2, air-cooled Torque - 86 ft-lbs (108.8 Nm) @ 3500 rpm, chrome duals exhaust Bore - 3.75 in. 16-18 foot pounds #8 - 14 in. Cylinder Heads You will need its torque specifications whenever you plan to customize, upgrade or service your Harley Davidson motorcycles. 0000003541 00000 n Rear Shock Absorber sustained engine speed - 5500 rpmIdle speed - 1000 rpm +/- 50Weight -165 lbs (74.8 kg), Sequential, non waste spark, MAP-N controlIgnition timing: 1050 rpm (Hot Idle) 20o-30oSpark plug size - 12 mmSpark plug type Harley-Davidson - 6R12Spark plug gap - 0.038-0.043 in. Improve Throttle Response lbs. We and our partners use data for Personalised ads and content, ad and content measurement, audience insights and product development. Then, follow its instructions for the motorcycles best servicing and upgrading results. It's quite possible the person asking is referring to a completely different motorcycle. 15-17 foot pounds When component part replacement is necessary, use the engine type and serial number to identify the correct part. 0000001947 00000 n There is an issue if they cannot determine the size of the socket or wrench they will need. First, you need to retreat the adjusters off on the clutch cable for getting lots of slack at the lever. Primary Cover screws : 4358A Description: SCREW, #10-32 X 5.250 hex head zinc plate You can refer to the answers below. Hence, we will briefly discuss the torque specifications and show you how to use them for particular Harley motorcycle models. Otherwise apply general torque specs according to bolt size. Address what you may be asking? Continue with Recommended Cookies. Refer to Table 18. Fork Stem nut Place your catch pan under the primary and remove the drain plug. Now you should slacken the larger lock nut by unfastening it with your fingers. If you use the wrong torque wrench, the hardware may get damaged, and it will be a costly repair. Nightrider COPYRIGHT Manage Settings 27-32 foot pounds Then you need to adjust the tension in the clutch cable and loosen until the handle gets between 1/16 or 1/8 inches of play. And, compensating nut torque@ 90-100 lbs. Apr 27, 2016. 883 to 1200 Upgrade You are looking : harley davidson torque specifications, The following summaries about what is goat pus will help you make more personal choices about more accurate and faster information. %PDF-1.4 % Of course, it's going to be different! When you purchase through links on our site, we may earn an affiliate commission, which supports our community. Tighten the transmission sprocket nut an additional 30 - 40. To frame for 2007/08 HD, Harley Camshaft Harley-Davidson Breakout 114 Specs. Specification Tables, HD Twin Cam Engine Builds In this version sold from year 2019 , the dry weight is 223.0 kg (491.6 pounds) and it is equipped with a V2, four-stroke motor. 3/8"-16 bolt: 40-43 ft/lbs (rear rotor bolts) 7/16"-14 bolt: 68-72 ft/lbs (pulley bolts and hub bolts) Make sure that all fasteners are clean and dry before applying the thread locking compound. Actually, it's 96 in lb = 8 ft lb, but 100 is close enough. 144 Nm @ 3000 rpm is the torque value for the Harley Fat Boy 114. Where might I find a service repair manual for a 2017 Harley Davidson Road King? 23-27 foot pounds (0.97-1.09 mm)Spark plug torque - 12-18 ft-lbs (16-24 Nm), Pump - Twin gerotor, dual scavenge, crank mounted and driven, internal oil pump, dry sumpPressure - 30-38 psi (207-262 kN/m 2 ) at 2000 rpm and normal operating temperature of 230o F (110o C). Also, you may contact the mechanics. ). Air Density, Harley-Davidson EFI Over time, the clutch of your bike wears down, which results in adjustments. Cam / Nosecone Cover screws xb```f``Y Y @QIK*0DJa 2ZxDce&t8AY=/K Which it won't fit my bike.. eitherway I'll have it ready to go today. 1.926-1.996 in.53.47-55.3 mm 48.9-50.7 mm, Fit in cylinder 0.0006-0.0017 0.015-0.043, Top compression ring2nd compression ring - 0.014-0.024 - 0.36-0.61Oil control ring - 0.010-0.050 - 0.25-1.27, Top compression ring - 0.010-0.020 - 0.25-0.512nd compression ring - 0.0012-0.0037 - 0.030-0.094Oil control ring - 0.030-0.094 - 0.079-0.230.0012-0.00370.0031-0.0091, Piston pin fit (loose) 0.0003-0.0005 0.008- 0.013, Piston pin fit (loose) 0.0003-0.0007 0.008-0.018Side play between flywheels - 0.005-0.015 0.13-0.38Connecting rod to crankpin (loose) 0.0004-0.0017 0.0102-0.0432, Runout (flywheels at rim) - 0.000-0.010 0.0-0.25Runout (shaft at flywheel) - 0.000-0.002 0.0-0.05End play 0.001-0.005 0.03-0.13, Cup fit in crankcase (tight) - 0.003-0.005 0.08-0.13Cone fit on shaft (tight) - 0.005-0.0015 0.013-0.038, Roller bearing fit (loose) - 0.0002-0.0015 0.005-0.038Crankshaft runout - 0.0-0.003 0.0-0.076Bearing fit in crankcase (tight) - 0.0018-0.0021 0.046-0.053Bearing inner race on crankshaft (tight) - 0.0009-0.0012 0.023-0.031, Breather assembly bolts 90-120in-lbs - 10-14 NmCam cover screws - 125-155 in-lbs - 14-18 NmCam cover plate screws - 20-30 in-lbs 2.3-3.4 NmCam support plate screws - 90-120 in-lbs 10-14 NmBearing retainer plate screws - 20-30 in-lbs - 2-3 NmCrank sprocket flange bolt - 15 ft-lbs, loosen one full turn, 24 ft-lbs 20.3 Nm, loosen one full turn, 32.5 NmPrimary cam sprocket flange bolt - 15 ft-lbs,loosen one full turn, 34 ft-lbs - 20.3 Nm, loosen one full turn, 46.1 NmCrank position sensor screw - 90-120 in-lbs - 10.2-13.6 NmPiston jet screws 25-35in-lbs - 2.8-4.0 NmTransmission housing to crankcase bolts - 15 ft-lbs, 30-35 ft-lbs - 20 Nm, 41-48 NmCrankcase to front engine mounting bracket bolts - 33-38 ft-lbs 45-52 NmCrankcase bolts - 10 ft-lbs, 15-19 ft-lbs - 14 Nm, 20-26 NmCylinder head bolts - 7-9 ft-lbs, 12-14 ft-lbs + 90o turn 9-12 Nm,16-19 Nm + 90o turnCylinder studs 10-20 ft-lbs 14-27 NmEngine oil drain plug 14-21 ft-lbs 19-28 NmLifter cover screws - 90-120 in-lbs - 10-14 NmOil pan screws - 84-108in-lbs - 9-12 NmOil filter - 1/2-3/4 turn after gasket contactOil filter mount - 130-150 in-lbs - 15-17 NmCrankcase oil fittings/plugs - 10-14 ft-lbs 14-19 NmOil hose cover screws - 84-108 in-lbs - 10-12 NmOil pressure sending unit - 96-120 in-lbs 11-14 NmRocker arm support - plate bolts - 18-22 ft-lbs 24-30 NmRocker cover bolts 15-18 ft-lbs 20-24 NmRocker housing bolts - 10-14 ft-lbs 14-19 NmSpark plugs - 12-18 ft-lbs 16-24 NmStator screws - 30-40 in-lbs - 4-5 NmUpper engine mounting bracket: To cylinder heads - 28-35 ft-lbs - 38-48 Nm To top stabilizer link - 18-22 ft-lbs - 24-30 NmEngine sensor harness clip screws to crankcase - 25-35 in-lbs - 2.8-4.0 NmEngine temperature sensor - 10-15 ft-lbs 14-20 NmIntake flange adapter screws - 96-144 - in-lbs - 10.9-16.3 NmExhaust flange adapter screws - 60-80 - in-lbs - 6.8-9.0 Nm.
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